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Our Types of Heaters in Plastic Industry and Moulds

Band Heaters

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Cartridge Heaters

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Nozzle Heaters / Coil Heaters

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Tubular Heaters

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Infrared Heaters (Quartz / Halogen / Ceramic)

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Cast-in Heaters (Aluminum / Bronze Cast Heaters)

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Flexible Silicone Rubber Heaters

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Air Heaters / Hot Air Guns

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Types of Heaters Used in Plastic Moulds (Tooling Side)

Hot Runner Coil Heaters / Hot Sprue Heaters

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Cartridge Heaters

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Flexible Heaters (Kapton or Silicone)

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Rod Heaters

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Thermocouples

(not heaters, but always paired)

MAINTAINANCE

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Types of Heaters in Plastic Industry and Moulds

No. Heater Type
Application
Temperature Range (°C)
Advantages
1 Mica Band Heater
Used on barrels, extruders, and injection units
Up to 350
Low cost, easy to install
2Ceramic Band Heater
Used on injection barrels for uniform heating
Up to 500
Better insulation, energy efficient
3Mineral Insulated (MI) Band Heater
High-performance heating for injection and extrusion machines
Up to 760
High watt density, durable
4Cartridge Heater
Used inside molds, nozzles, and dies
Up to 750
Compact, precise, fast heating
5Nozzle / Coil Heater
Used for nozzle tips and hot runner manifolds
Up to 800
Flexible design, excellent for critical zones
6Tubular Heater
Used for air or liquid heating in dryers and preheaters
Up to 850
Long life, reliable
7Infrared Heater (Quartz / Halogen / Ceramic)
Used in thermoforming, surface heating, and drying
Up to 1000
Non-contact, fast response, energy efficient
8Cast-in Heater (Aluminum / Bronze)
Used in extrusion dies and blow heads for even heat
Up to 400
Uniform heat distribution, rugged
No. Heater Type
Application
Temperature Range (°C)
Advantages
9 Silicone Rubber Heater
Used for curved or irregular surfaces like hoppers or tanks
Up to 200
Flexible, easy mounting
10Air Heater / Hot Air Gun
Used for welding, shrinking, and bending plastics
Up to 600
Portable, simple operation
11Hot Runner Coil Heater
Used in hot runner manifolds for precise heat
Up to 800
Accurate control, compact design
12Hot Sprue Heater
Used for heating sprue bushings in hot runner systems
Up to 800
Improves flow temperature stability
13Flexible Kapton Heater
Used for uniform heating of molds or quick warm-up
Up to 250
Thin, flexible, suitable for limited space
14Rod Heater
Used as embedded heating rods in molds
Up to 700
Simple and cost-effective
15Thermocouple (Sensor)
Temperature sensor paired with heaters for monitoring
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Ensures temperature accuracy

Bonus – Supporting Equipment
Because heaters don’t work alone:
Hot Runner Temperature Controllers (HRTC) – for zone-by-zone temperature precision.
Mold Temperature Controllers (Water or Oil Type) – to stabilize mold temp during production.

 
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