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Hot Runner Coil Heaters / Hot Sprue Heaters

Standard Coil Heaters (Spring Type)

  • Helical (spring-like) design
  • Wraps tightly around nozzle
  • Good heat transfer, widely used
  • High-Density Coil Heaters
    • Higher watt density
    • Faster heating, compact size

    Micro / Mini Coil Heaters
    • Very small diameter
    • Designed for tight nozzle spaces

    Square / Rectangular Coil Heaters
    • Non-round cross section
    • Better surface contact
    • More uniform heat distribution

    Coil Heaters with Built-in Thermocouple
    • Integrated temperature sensor
    • Accurate control
    • Reduces overheating risk
    • Saves you from “why is this melting wrong?” moments

    External Hot Sprue Heaters
    • Mounted outside the sprue bushing
    • Easy to install and replace
    • Common in standard molds

    Internal (Embedded) Sprue Heaters
    • Built inside sprue bush
    • Better heat efficiency
    • Used in high-precision molds

    Band-Type Sprue Heaters
    • Similar to nozzle band heaters
    • Wrap-around design
    • Simple and cost-effective

    Coil-Type Sprue Heaters
    • Coil heater integrated with sprue
    • Uniform heating
    • High-performance applications

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    Key Differences (So you don’t mix them up in a meeting)

    • Coil Heaters → wrap around nozzle, flexible, high precision
    • Sprue Heaters → focus on sprue bush, can be internal or external
     Selection Logic (Because trial-and-error is expensive)
    • Tight space → Micro coil heater
    • High performance → High-density coil
    • Precision control → With thermocouple
    • Standard mold → External sprue heater
    • Advanced mold → Internal sprue heater


     
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